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Incorrect sample order in high frequency ADC sampling + BLE transfer

Hello Guys,

I am running an application which is sampling 3 ADC channels at 50 MHz. I am using sample buffers of size 150 and PPI to generate a sample event every 20 microseconds. At lower sampler rates, the data position in the buffers is consistent. But as I go below a sample period of 100 microseconds, the buffer order is corrupted.

This seems to be a very common and important issue but there is really no clear cut instructions on how to fix the issue.

I have tried the tips provided here, but none of them seem to work.

void saadc_callback(nrf_drv_saadc_evt_t const * p_event)
{
    
    if (p_event->type == NRF_DRV_SAADC_EVT_DONE)
    {
        ret_code_t err_code;
        err_code = nrf_drv_saadc_buffer_convert(p_event->data.done.p_buffer, SAMPLES_IN_BUFFER);
        APP_ERROR_CHECK(err_code);

        /* Get average battery value */
        uint16_t bat_total = 0;
        
        /* Create Bucket from ADC Data */
        sample_bucket_t* pbucket = malloc(sizeof(sample_bucket_t));
        if(pbucket == NULL) return;
        for(uint16_t i=0; i<SAMPLE_BUCKET_SIZE; i++){
          int16_t mic_val = p_event->data.done.p_buffer[i*3];
          int16_t acc_val = p_event->data.done.p_buffer[i*3+1];
          bat_total += p_event->data.done.p_buffer[i*3+2];
printf("%d\n", mic_val);
          pbucket->samples[i].data[0] = (uint8_t)(mic_val);
          pbucket->samples[i].data[1] = (uint8_t)((mic_val >> 8) & 0x0F) | ( (uint8_t)(acc_val) << 4 );
          pbucket->samples[i].data[2] = (uint8_t)(acc_val >> 4);
        }
        
        battery_val = bat_total / SAMPLE_BUCKET_SIZE;

        /* Run Sampling FSM */
        switch(device_status.sampling_state){
          case SAMPLE_NONE:
            free(pbucket);
            break;

          case SAMPLE_POLLING:
            ring_buffer_add(buckets_before, pbucket);   /* Add bucket to buckets before buffer */

            /* Check if accel threshold is exceeded */
            uint16_t accel_val = bucket_acc_average(pbucket);
            //printf("%d\n", accel_val);
            if(accel_val > fusion_config.shot_detection_acc_threshold){
              //LOGI("Accelerometer threshold exceeded");
              device_status.sampling_state = SAMPLE_ACCEL_THRESHOLD;
              device_status.sampling_status.acc_exceed_time = global_ticks;
            }
            break;

          case SAMPLE_ACCEL_THRESHOLD:
            /* Continue adding buckets to before_buffer even after accel threshold
              has been exceeded. */
            ring_buffer_add(buckets_before, pbucket);   

            /* Check if threshold has been exceeded */;
            uint16_t audio_val = bucket_mic_average(pbucket);
            if(audio_val > fusion_config.shot_detection_aud_threshold){
              //LOGI("Shot Detected !");
              device_status.sampling_state = SAMPLE_SHOT_DETECTED;
            }

            /* Check if time has been elapsed */
            else if(TIME_ELAPSED(device_status.sampling_status.acc_exceed_time, AUDIO_WAIT_TIMEOUT)){
              //LOGI("Audio Signal not detected ");
              device_status.sampling_state = SAMPLE_POLLING;
            }

            break;

          case SAMPLE_SHOT_DETECTED:
            /* Add buckets to buckets_after ring buffer */
            //printf("%d\n", buckets_after->size);
            if(buckets_after->size < buckets_after->capacity){
              ring_buffer_add(buckets_after, pbucket); 
            }

            /* When bucket is full, create shot_data_t */
            else{
              free(pbucket);  /* free bucket or add to ring buffer */
              uint8_t shot_id = get_shot_count();
              //device_status.sampling_state = SAMPLE_SHOT_COOL_DOWN;
              //break;

              /* Create ble packets from bucket data */
              /* Iterate through all buckets in buckets before */
              while(buckets_before->size){
                sample_bucket_t* bucket = front(buckets_before);
                
                ble_packet_t* ble_packet = malloc(sizeof(ble_packet_t));
                //if(ble_packet == NULL) continue;

                ble_packet->buf[0] = shot_id;
                memcpy(ble_packet->buf+2,  &bucket->samples, 150);
                ble_packet->packet_length = 152;
                
                ble_add_to_queue(LOW_PRIORITY_PACKET, ble_packet);

                dequeue(buckets_before);
                free(bucket);
              }


              /* Iterate through buckets_after */
              while(buckets_after->size){
                sample_bucket_t* bucket = front(buckets_after);

                ble_packet_t* ble_packet = malloc(sizeof(ble_packet_t));
                //if(ble_packet == NULL) continue;

                ble_packet->buf[0] = shot_id;
                memcpy(ble_packet->buf+2,  &bucket->samples, 150);
                ble_packet->packet_length = 152;
                
                ble_add_to_queue(LOW_PRIORITY_PACKET, ble_packet);
                dequeue(buckets_after);

                /* Add bucket to buckets before buffer so that next shot can use it */
                ring_buffer_add(buckets_before, bucket); 
              }
              
              /* Go To Cool Down Phase */
              device_status.sampling_state = SAMPLE_SHOT_COOL_DOWN;
              //LOGD("SHOT_DETECTED -> SHOT_COOL_DOWN");
            }
            break;

          case SAMPLE_SHOT_COOL_DOWN:
            device_status.sampling_state = SAMPLE_POLLING;
            free(pbucket);
            break;

          default:
            free(pbucket);
            break;
        }
    }
}


/**
 * Initialize ADC (saadc)
 * Params:
 *  bool bat_only: Flag to determine if only Battery ADC should be enabled
 * Ret: None
 */
static void init_adc(bool bat_only){
  ret_code_t err_code;

  nrf_saadc_channel_config_t channel_config_mic =
      NRF_DRV_SAADC_DEFAULT_CHANNEL_CONFIG_SE(MIC_ADC);
  channel_config_mic.acq_time = NRF_SAADC_ACQTIME_3US;

  nrf_saadc_channel_config_t channel_config_acc =
      NRF_DRV_SAADC_DEFAULT_CHANNEL_CONFIG_SE(ACC_ADC);
  channel_config_acc.acq_time = NRF_SAADC_ACQTIME_3US;

  nrf_saadc_channel_config_t channel_config_bat =
      NRF_DRV_SAADC_DEFAULT_CHANNEL_CONFIG_SE(BAT_ADC);
  channel_config_bat.acq_time = NRF_SAADC_ACQTIME_3US;

  nrf_drv_saadc_config_t saadc_config = {
    .resolution = NRF_SAADC_RESOLUTION_12BIT,
    .oversample = NRF_SAADC_OVERSAMPLE_DISABLED,
    .interrupt_priority = 2,
    .low_power_mode = false
  };

  err_code = nrf_drv_saadc_init(&saadc_config, saadc_callback);
  APP_ERROR_CHECK(err_code);

  /* Initialize channels */
  
  err_code = nrf_drv_saadc_channel_init(0, &channel_config_mic);
  APP_ERROR_CHECK(err_code);

  err_code = nrf_drv_saadc_channel_init(1, &channel_config_acc);
  APP_ERROR_CHECK(err_code);

  err_code = nrf_drv_saadc_channel_init(BAT_CHANNEL, &channel_config_bat);
  APP_ERROR_CHECK(err_code);


  /* Set buffers */
  err_code = nrf_drv_saadc_buffer_convert(buffer_pool[0], SAMPLES_IN_BUFFER);
  APP_ERROR_CHECK(err_code);

  /* Initialize all buffers only when accel and microphone are being sampled */
 
  err_code = nrf_drv_saadc_buffer_convert(buffer_pool[1], SAMPLES_IN_BUFFER);
  APP_ERROR_CHECK(err_code);
  

  APP_ERROR_CHECK(nrf_drv_ppi_init());

  nrf_drv_timer_config_t timer_cfg = NRF_DRV_TIMER_DEFAULT_CONFIG;
  timer_cfg.bit_width = NRF_TIMER_BIT_WIDTH_32;
  err_code = nrf_drv_timer_init(&adc_timer, &timer_cfg, timer_handler);
  APP_ERROR_CHECK(err_code);

  /* If only battery sampling is needed, use a lower sampling rate
   * All channels will be sampled on every iteration.
   */
  uint32_t ticks;
  if(bat_only){
    ticks = nrf_drv_timer_ms_to_ticks(&adc_timer, ADC_BATT_SAMPLE_INTERVAL);
  }
  else{
    ticks = nrf_drv_timer_us_to_ticks(&adc_timer, ADC_FULL_SAMPLE_INTERVAL);
  }
  
  nrf_drv_timer_extended_compare(&adc_timer,
                                 NRF_TIMER_CC_CHANNEL0,
                                 ticks,
                                 NRF_TIMER_SHORT_COMPARE0_CLEAR_MASK,
                                 false);
  
  uint32_t timer_compare_event_addr = nrf_drv_timer_compare_event_address_get(&adc_timer,
                                                                              NRF_TIMER_CC_CHANNEL0);
  uint32_t saadc_sample_task_addr   = nrf_drv_saadc_sample_task_get();

  /* setup ppi channel so that timer compare event is triggering sample task in SAADC */
  err_code = nrf_drv_ppi_channel_alloc(&ppi_channel);
  APP_ERROR_CHECK(err_code);

  err_code = nrf_drv_ppi_channel_alloc(&ppi_channel2);
  APP_ERROR_CHECK(err_code);

  err_code = nrf_drv_ppi_channel_assign(ppi_channel,
                                        timer_compare_event_addr,
                                        saadc_sample_task_addr);
  APP_ERROR_CHECK(err_code);
  
  err_code = nrf_drv_ppi_channel_assign(ppi_channel2, 
    nrf_saadc_event_address_get(NRF_SAADC_EVENT_END), 
    nrf_saadc_task_address_get(NRF_SAADC_TASK_START)
  );
  APP_ERROR_CHECK(err_code);

  nrf_drv_timer_enable(&adc_timer);

  periph_status.adc_status = (bat_only) ? ADC_BATTERY_ONLY : ADC_FULL ;
}


/**
 * Start ADC Sampling
 * Params: None
 * Ret: None
 */
static void start_adc_sampling(void){
  APP_ERROR_CHECK(nrf_drv_ppi_channel_enable(ppi_channel));
  APP_ERROR_CHECK(nrf_drv_ppi_channel_enable(ppi_channel2));
}

The SAADC runs with priority level = 2, and there is not much else that interrupts it other than the softdevice. In the near future I will incoorporate a feature to send a BLE packet every 10 ms.

Please can you shed more light on how the solution 1 (Use PPI to trigger START task on an END event. This will avoid the delayed triggering og the START task due to a queued interrupt generated by the END event,) from the link above should be implemented. I have tried the implied implementation but this doesnt solve this problem.

I am using the latest nRF17.0.0 SDK so I am suprised this issue still persists after soo many years. 

Please what is the best workaround for this?

Is a sample rate of 50 kHz achievable using CPU interrupts?

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