Issue After Power Cycle – BLE and Sensor Not Working Properly (nRF SDK Toolchain 3.0.2 / nRF Connect SDK 3.1.0)

Hi,

When the firmware is run in debug mode (J-Link connected), the system always works correctly. BLE initializes properly, and all sensors function as expected.

When the device is powered from the battery and undergoes a full power cycle (complete power cut or battery disconnect/reconnect) without a debugger attached, the system does not function correctly. BLE and/or sensors fail to initialize properly.

Repeating the same power-cycle process with the debugger attached immediately resolves the issue.

This indicates that the problem occurs only during a cold boot in release mode, and the presence of the debugger masks the issue.

From our analysis, this behavior suggests a power-up, reset, clock, or initialization timing issue, rather than a functional issue in the BLE stack or sensor drivers themselves.

Key observations:

BLE and sensors work correctly when tested individually.

The failure occurs only when both are initialized together after a cold power-on.

Debug mode likely introduces additional delays, stabilizes the power rail, or alters reset/clock startup behavior, allowing the system to initialize correctly.

During a cold boot without the debugger, the application may start executing before:

The power rail is fully stable

HFCLK/LFCLK is ready

External sensors have completed their power-up sequence

We suspect this may be related to:

prj.conf configuration (clock control, power management, DC/DC, logging)

Sensor power sequencing or missing startup delays

Reset or brown-out behavior during battery reconnect

Initialization order or timing differences between debug and release builds

We would appreciate your guidance on:

Recommended prj.conf settings for reliable cold-boot behavior

Best practices for clock and power initialization in battery-powered systems

Any known issues in nRF Connect SDK v3.1.0 related to cold boot vs debug behavior

Please let us know if you need additional information, logs, or a reduced test case.

Best regards,
Kinjal Sarda

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