PCB antenna design problem: too short range?

[angel]

Dear Nordic,

Some time ago we started a project in which we decided to use ANT protocol to communicate wirelessly. However, now that we are going to production in a very very short time, we have spotted a very critical problem in the range of the communication.

Here is the design of the antennas, in emitter and receiver pcb designs:

And here is the schematic for both of them:

The total length of the antenna is 28.13 mm and the width 0.35 mm.

The main problem is that we only have like 1 to 1.5 meters of acceptable range. If I use the nordic DK as TX end, the range is significantly bigger, like 4 to 5 meters. This would be enough for our application.

Also, it is important to state again that the PCBs are already in production, so a solution requiring minimum changes in hardware would be better.

We have already tried different frequency numbers by SW (from 2400 MHz to 2524 MHz), but that only helped a bit (2433 MHz) seems to work a bit better.

Also changed the RADIO_TX_POWER to +4dBm but didn't really do anything.

Anyone has any idea how we could improve the range of our antenna? Again, I know that the same software using the DKs has a really good performance.

Thank you very much for your help.

[angel]

Hello Dave, thanks for your answer! We didn't use a Pi network because we thought that it was not necessary when we use the matching balun that we are using.

Also, we didn't use any impedance calculator, we just copied the design of the antenna from the development kit files (dongle nRF51), and tried to maintain our design as close as possible to that reference design.

About the grounding, just below the antenna we have a big ground plane, connected through vias to the lanes that you see in the picture above. Do you think this is sufficient as ground pour?

Thanks again Dave!