Problem with signing images for OTA DFU

I have had several problems with signing images, so I'll start with something simple, and I hope you can bear with me as I get to my final goal which is to OTA (which I am already doing, but not signed) with the project we are working on.

I am testing everything on a nrf52dk_nrf52832 using both windows 10 and ubuntu 20 VM's and I have had similar problems with both of them. I am using NCS v1.3.2 in both cases. I am not a beginner in Zephyr, or Nordic in general for that matter, but I feel like one with the whole signing, mcumgr cli using the 840 as HCI_USB in ubuntu, etc

Firstly, there are two "how to " pages that do not work following directions, so if you would kindly tell me what is wrong with the instructions.

Please advice.

The first page is "Signing Binaries

Following instructions, the first line has no problem...

antonio@ubuntu:~/ncs$ west build -b nrf52dk_nrf52832 -s bootloader/mcuboot/boot/zephyr -d build-mcuboot

But then the next command line...

antonio@ubuntu:~/ncs$ west build -b nrf52dk_nrf52832 -s zephyr/samples/hello_world -d build-hello-signed -- -DCONFIG_BOOTLOADER_MCUBOOT=y -DCONFIG_MCUBOOT_SIGNATURE_KEY_FILE=\"bootloader/mcuboot/root-rsa-2048.pem\"

Comes with errors...

antonio@ubuntu:~/ncs$ west build -b nrf52dk_nrf52832 -s zephyr/samples/hello_world -d build-hello-signed -- -DCONFIG_BOOTLOADER_MCUBOOT=y -DCONFIG_MCUBOOT_SIGNATURE_KEY_FILE=\"bootloader/mcuboot/root-rsa-2048.pem\"

-- west build: generating a build system

Including boilerplate (Zephyr base): /home/antonio/ncs/zephyr/cmake/app/boilerplate.cmake

-- Application: /home/antonio/ncs/zephyr/samples/hello_world

-- Zephyr version: 2.3.0-rc1 (/home/antonio/ncs/zephyr)

-- Found Python3: /usr/bin/python3.8 (found suitable exact version "3.8.5") found components: Interpreter

-- Board: nrf52dk_nrf52832

-- Found west: /home/antonio/.local/bin/west (found suitable version "0.8.0", minimum required is "0.7.1")

-- Found dtc: /usr/bin/dtc (found suitable version "1.5.0", minimum required is "1.4.6")

-- Found toolchain: gnuarmemb (/opt/gnuarmemb)

-- Found BOARD.dts: /home/antonio/ncs/zephyr/boards/arm/nrf52dk_nrf52832/nrf52dk_nrf52832.dts

-- Generated zephyr.dts: /home/antonio/ncs/build-hello-signed/zephyr/zephyr.dts

-- Generated devicetree_unfixed.h: /home/antonio/ncs/build-hello-signed/zephyr/include/generated/devicetree_unfixed.h

Parsing /home/antonio/ncs/zephyr/Kconfig

Loaded configuration '/home/antonio/ncs/zephyr/boards/arm/nrf52dk_nrf52832/nrf52dk_nrf52832_defconfig'

Merged configuration '/home/antonio/ncs/zephyr/samples/hello_world/prj.conf'

Merged configuration '/home/antonio/ncs/build-hello-signed/zephyr/misc/generated/extra_kconfig_options.conf'

/home/antonio/ncs/build-hello-signed/zephyr/misc/generated/extra_kconfig_options.conf:3: warning: attempt to assign the value '"bootloader/mcuboot/root-rsa-2048.pem"' to the undefined symbol MCUBOOT_SIGNATURE_KEY_FILE

error: Aborting due to Kconfig warnings

CMake Error at /home/antonio/ncs/zephyr/cmake/kconfig.cmake:217 (message):

  command failed with return code: 1

Call Stack (most recent call first):

  /home/antonio/ncs/zephyr/cmake/app/boilerplate.cmake:506 (include)

  /home/antonio/ncs/zephyr/share/zephyr-package/cmake/ZephyrConfig.cmake:24 (include)

  /home/antonio/ncs/zephyr/share/zephyr-package/cmake/ZephyrConfig.cmake:35 (include_boilerplate)

  CMakeLists.txt:5 (find_package)

-- Configuring incomplete, errors occurred!

FATAL ERROR: command exited with status 1: /usr/bin/cmake -B/home/antonio/ncs/build-hello-signed -S/home/antonio/ncs/zephyr/samples/hello_world -GNinja -DBOARD=nrf52dk_nrf52832 -DCONFIG_BOOTLOADER_MCUBOOT=y '-DCONFIG_MCUBOOT_SIGNATURE_KEY_FILE="bootloader/mcuboot/root-rsa-2048.pem"'

The second page is "SMP Server Sample"

Which, again, the build and flash for the mcu_boot works ok

west build -b <board> -d build_mcuboot bootloader/mcuboot/boot/zephyr

west flash -d build_mcuboot

But when you try the sample application…

west build \

   -b nrf52dk_nrf52832 \

   samples/subsys/mgmt/mcumgr/smp_svr \

   -- \


Works ok if you change your directory to zephyr, or if you alter the command to build fom ./ncs


But the signing has an error:

west sign -t imgtool -- --key bootloader/mcuboot/root-rsa-2048.pem

antonio@ubuntu:~/ncs$ west sign -t imgtool -- --key bootloader/mcuboot/root-rsa-2048.pem

=== image configuration:

partition offset: 49152 (0xc000)

partition size: 204800 (0x32000)

text section offset: 0 (0x0)

=== signed binaries:

bin: /home/antonio/ncs/build/zephyr/zephyr.signed.bin

Usage: imgtool sign [OPTIONS] INFILE OUTFILE

Error: Invalid value for "-H" / "--header-size": Minimum value for -H/--header-size is 32

FATAL ERROR: command exited with status 2: /home/antonio/.local/bin/imgtool sign --version 0.0.0+0 --align 4 --header-size 0 --slot-size 204800 --key bootloader/mcuboot/root-rsa-2048.pem /home/antonio/ncs/build/zephyr/zephyr.bin /home/antonio/ncs/build/zephyr/zephyr.signed.bin

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