Error: "region `FLASH' overflowed by 5164 bytes" occurred after enabling image signing for mcuboot

Question

Hi, 
 I was facing below warning that I am using default MCUBoot Key, which I should not use it for our production. I was new to this topic and wanted to resolve this issues asap. Because we will be certifying our product very soon with Verizon and I hope this was a crucial step to remove this warning before certification. 
 CMake Warning at C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/modules/mcuboot/CMakeLists.txt:286 (message):
 
 ---------------------------------------------------------
 --- WARNING: Using default MCUBoot key, it should not ---
 --- be used for production. ---
 --------------------------------------------------------- 
 So to remove this warning I created a private key using openssl using below cmd in bash window and added below prj.conf and kconfig options. 
 prj.conf 
 CONFIG_SECURE_BOOT=y 
 kconfig 
 config BOOT_SIGNATURE_KEY_FILE 
	string "Firmware Signature File Absolute Path"
	default "C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/private.pem" 
 OpenSSL CMD 
 openssl ecparam -name prime256v1 -noout -out private.pem 
 Although, after performing above changes the warning seems to be removed in the logs but the build is failing with the error stating that " region `FLASH' overflowed by 5164 bytes ". Please refer complete logs below and a new warning appears mentioned below. 
 New Warning: 
 CMake Warning at ../../subsys/bootloader/CMakeLists.txt:21 (message):
 

 --------------------------------------------------------
 --- WARNING: When using the immutable bootloader on ---
 --- this SoC, the UICR must be erased when flashing. ---
 --- E.g. by calling 'west flash --erase' ---
 -------------------------------------------------------- 
 Complete Log: (Somehow I am not able to attach the log in <\> option so attaching it below.) 
 Building Hermes_Cloud_Firmware C:\Windows\system32\cmd.exe /d /s /c "west build --build-dir c:\Users\Chetan.Kale
ordic_ncs\v2.1.3\Hermes_Cloud_Firmware\build c:\Users\Chetan.Kale
ordic_ncs\v2.1.3\Hermes_Cloud_Firmware --pristine --board nrf9160dk_nrf9160_ns -- -DNCS_TOOLCHAIN_VERSION:STRING="NONE" -DCONF_FILE:STRING="c:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/prj.conf" -DOVERLAY_CONFIG:STRING="c:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/boards/nrf52833dk_nrf52833.conf;c:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/boards/nrf52dk_nrf52832.conf;c:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/boards/nrf9160dk_nrf9160_ns.conf" -DDTC_OVERLAY_FILE:STRING="c:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/boards/nrf9160dk_nrf9160_ns.overlay"" 
 -- west build: generating a build system Loading Zephyr default modules (Zephyr base). -- Application: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware -- Found Python3: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/bin/python.exe (found suitable exact version "3.8.2") found components: Interpreter -- Cache files will be written to: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/.cache -- Zephyr version: 3.1.99 (C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr) -- Found west (found suitable version "0.14.0", minimum required is "0.7.1") -- Board: nrf9160dk_nrf9160_ns, Revision: 0.7.0 -- Found host-tools: zephyr 0.14.1 (C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk) -- Found dtc: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/bin/dtc.exe (found suitable version "1.4.7", minimum required is "1.4.6") -- Found toolchain: zephyr 0.14.1 (C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk) -- Found BOARD.dts: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/boards/arm/nrf9160dk_nrf9160/nrf9160dk_nrf9160_ns.dts -- Found devicetree overlay: c:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/boards/nrf9160dk_nrf9160_ns.overlay -- Generated zephyr.dts: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/zephyr/zephyr.dts -- Generated devicetree_unfixed.h: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/zephyr/include/generated/devicetree_unfixed.h -- Generated device_extern.h: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/zephyr/include/generated/device_extern.h -- Including generated dts.cmake file: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/zephyr/dts.cmake Parsing C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/Kconfig Loaded configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/boards/arm/nrf9160dk_nrf9160/nrf9160dk_nrf9160_ns_defconfig' Merged configuration 'c:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/prj.conf' Merged configuration 'c:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/boards/nrf52833dk_nrf52833.conf' Merged configuration 'c:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/boards/nrf52dk_nrf52832.conf' Merged configuration 'c:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/boards/nrf9160dk_nrf9160_ns.conf' Configuration saved to 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/zephyr/.config' Kconfig header saved to 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/zephyr/include/generated/autoconf.h' -- The C compiler identification is GNU 10.3.0 -- The CXX compiler identification is GNU 10.3.0 -- The ASM compiler identification is GNU -- Found assembler: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk/arm-zephyr-eabi/bin/arm-zephyr-eabi-gcc.exe Changed board to secure nrf9160dk_nrf9160 (NOT NS) 
 === child image spm - begin === loading initial cache file C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/spm/child_image_preload.cmake Loading Zephyr default modules (Zephyr base). -- Application: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/samples/spm -- Found Python3: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/bin/python.exe (found suitable exact version "3.8.2") found components: Interpreter -- Cache files will be written to: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/.cache -- Zephyr version: 3.1.99 (C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr) -- Found west (found suitable version "0.14.0", minimum required is "0.7.1") -- Board: nrf9160dk_nrf9160, Revision: 0.7.0 -- Found host-tools: zephyr 0.14.1 (C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk) -- Found dtc: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/bin/dtc.exe (found suitable version "1.4.7", minimum required is "1.4.6") -- Found toolchain: zephyr 0.14.1 (C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk) -- Found BOARD.dts: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/boards/arm/nrf9160dk_nrf9160/nrf9160dk_nrf9160.dts -- Found devicetree overlay: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/samples/spm/nrf9160dk_nrf9160.overlay -- Generated zephyr.dts: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/spm/zephyr/zephyr.dts -- Generated devicetree_unfixed.h: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/spm/zephyr/include/generated/devicetree_unfixed.h -- Generated device_extern.h: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/spm/zephyr/include/generated/device_extern.h -- Including generated dts.cmake file: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/spm/zephyr/dts.cmake Parsing C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/Kconfig Loaded configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/boards/arm/nrf9160dk_nrf9160/nrf9160dk_nrf9160_defconfig' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/samples/spm/prj.conf' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/samples/spm/boards/nrf9160dk_nrf9160.conf' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/subsys/partition_manager/partition_manager_enabled.conf' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/spm/zephyr/misc/generated/extra_kconfig_options.conf' Configuration saved to 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/spm/zephyr/.config' Kconfig header saved to 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/spm/zephyr/include/generated/autoconf.h' -- The C compiler identification is GNU 10.3.0 -- The CXX compiler identification is GNU 10.3.0 -- The ASM compiler identification is GNU -- Found assembler: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk/arm-zephyr-eabi/bin/arm-zephyr-eabi-gcc.exe CMake Warning at C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/CMakeLists.txt:1839 (message): __ASSERT() statements are globally ENABLED 
 -- Configuring done -- Generating done -- Build files have been written to: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/spm === child image spm - end === 
 Changed board to secure nrf9160dk_nrf9160 (NOT NS) 
 === child image b0 - begin === loading initial cache file C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/b0/child_image_preload.cmake Loading Zephyr default modules (Zephyr base). -- Application: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/samples/bootloader -- Found Python3: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/bin/python.exe (found suitable exact version "3.8.2") found components: Interpreter -- Cache files will be written to: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/.cache -- Zephyr version: 3.1.99 (C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr) -- Found west (found suitable version "0.14.0", minimum required is "0.7.1") -- Board: nrf9160dk_nrf9160, Revision: 0.7.0 -- Found host-tools: zephyr 0.14.1 (C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk) -- Found dtc: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/bin/dtc.exe (found suitable version "1.4.7", minimum required is "1.4.6") -- Found toolchain: zephyr 0.14.1 (C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk) -- Found BOARD.dts: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/boards/arm/nrf9160dk_nrf9160/nrf9160dk_nrf9160.dts -- Generated zephyr.dts: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/b0/zephyr/zephyr.dts -- Generated devicetree_unfixed.h: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/b0/zephyr/include/generated/devicetree_unfixed.h -- Generated device_extern.h: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/b0/zephyr/include/generated/device_extern.h -- Including generated dts.cmake file: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/b0/zephyr/dts.cmake Parsing C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/Kconfig Loaded configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/boards/arm/nrf9160dk_nrf9160/nrf9160dk_nrf9160_defconfig' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/samples/bootloader/prj.conf' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/subsys/partition_manager/partition_manager_enabled.conf' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/b0/zephyr/misc/generated/extra_kconfig_options.conf' Configuration saved to 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/b0/zephyr/.config' Kconfig header saved to 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/b0/zephyr/include/generated/autoconf.h' -- The C compiler identification is GNU 10.3.0 -- The CXX compiler identification is GNU 10.3.0 -- The ASM compiler identification is GNU -- Found assembler: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk/arm-zephyr-eabi/bin/arm-zephyr-eabi-gcc.exe CMake Warning at ../../subsys/bootloader/CMakeLists.txt:21 (message): 
 -------------------------------------------------------- --- WARNING: When using the immutable bootloader on --- --- this SoC, the UICR must be erased when flashing. --- --- E.g. by calling 'west flash --erase' --- -------------------------------------------------------- 
 -- Configuring done -- Generating done -- Build files have been written to: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/b0 === child image b0 - end === 
 -- Found Python3: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/bin/python.exe (found version "3.8.2") found components: Interpreter Changed board to secure nrf9160dk_nrf9160 (NOT NS) 
 === child image mcuboot - begin === loading initial cache file C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/mcuboot/child_image_preload.cmake Loading Zephyr default modules (Zephyr base). -- Application: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/bootloader/mcuboot/boot/zephyr -- Found Python3: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/bin/python.exe (found suitable exact version "3.8.2") found components: Interpreter -- Cache files will be written to: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/.cache -- Zephyr version: 3.1.99 (C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr) -- Found west (found suitable version "0.14.0", minimum required is "0.7.1") -- Board: nrf9160dk_nrf9160, Revision: 0.7.0 -- Found host-tools: zephyr 0.14.1 (C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk) -- Found dtc: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/bin/dtc.exe (found suitable version "1.4.7", minimum required is "1.4.6") -- Found toolchain: zephyr 0.14.1 (C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk) -- Found BOARD.dts: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/boards/arm/nrf9160dk_nrf9160/nrf9160dk_nrf9160.dts -- Found devicetree overlay: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/child_image/mcuboot/boards/nrf9160dk_nrf9160.overlay -- Found devicetree overlay: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/bootloader/mcuboot/boot/zephyr/dts.overlay -- Generated zephyr.dts: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/mcuboot/zephyr/zephyr.dts -- Generated devicetree_unfixed.h: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/mcuboot/zephyr/include/generated/devicetree_unfixed.h -- Generated device_extern.h: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/mcuboot/zephyr/include/generated/device_extern.h -- Including generated dts.cmake file: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/mcuboot/zephyr/dts.cmake Parsing C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/bootloader/mcuboot/boot/zephyr/Kconfig Loaded configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr/boards/arm/nrf9160dk_nrf9160/nrf9160dk_nrf9160_defconfig' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/bootloader/mcuboot/boot/zephyr/prj.conf' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/subsys/bootloader/bl_override/override_external_mcuboot.conf' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/subsys/bootloader/image/multi_image_mcuboot.conf' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/subsys/bootloader/image/fw_info.conf' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/subsys/partition_manager/ext_flash_mcuboot_secondary.conf' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/subsys/partition_manager/partition_manager_enabled.conf' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/child_image/mcuboot.conf' Merged configuration 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/mcuboot/zephyr/misc/generated/extra_kconfig_options.conf' Configuration saved to 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/mcuboot/zephyr/.config' Kconfig header saved to 'C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/mcuboot/zephyr/include/generated/autoconf.h' -- The C compiler identification is GNU 10.3.0 -- The CXX compiler identification is GNU 10.3.0 -- The ASM compiler identification is GNU -- Found assembler: C:/Users/Chetan.Kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk/arm-zephyr-eabi/bin/arm-zephyr-eabi-gcc.exe MCUBoot bootloader key file: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/bootloader/mcuboot/root-ec-p256.pem -- Configuring done -- Generating done -- Build files have been written to: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build/mcuboot === child image mcuboot - end === 
 -- Found partition manager static configuration: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/pm_static.yml Partition 'lwm2m_carrier' is not included in the dynamic resolving since it is statically defined. Partition 'mcuboot' is not included in the dynamic resolving since it is statically defined. Partition 'mcuboot_pad' is not included in the dynamic resolving since it is statically defined. Partition 'mcuboot_primary' is not included in the dynamic resolving since it is statically defined. Partition 'mcuboot_primary_app' is not included in the dynamic resolving since it is statically defined. Partition 'mcuboot_secondary' is not included in the dynamic resolving since it is statically defined. Partition 'nrf_modem_lib_ctrl' is not included in the dynamic resolving since it is statically defined. Partition 'nrf_modem_lib_rx' is not included in the dynamic resolving since it is statically defined. Partition 'nrf_modem_lib_sram' is not included in the dynamic resolving since it is statically defined. Partition 'nrf_modem_lib_tx' is not included in the dynamic resolving since it is statically defined. Partition 'nvs_storage' is not included in the dynamic resolving since it is statically defined. Partition 'spm' is not included in the dynamic resolving since it is statically defined. Partition 'spm_sram' is not included in the dynamic resolving since it is statically defined. Partition 'sram_nonsecure' is not included in the dynamic resolving since it is statically defined. Partition 'sram_secure' is not included in the dynamic resolving since it is statically defined. Dropping partition 'nrf_modem_lib_trace' since its size is 0. Dropping partition 's1_pad' since its size is 0. Dropping partition 's0_pad' since its size is 0. -- Configuring done -- Generating done -- Build files have been written to: C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/build -- west build: building application [0/407] Generating extra provision key files [1/407] Generating include/generated/version.h -- Zephyr version: 3.1.99 (C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr), build: v3.1.99-ncs1-2 [5/407] Creating directories for 'b0_subimage' [6/407] Generating signing key [9/407] Building C object modules/nrfxlib/nrfxlib/nrf_security/src/CMakeFiles/mbedcrypto_base.dir/C_/Users/Chetan.Kale/nordic_ncs/v2.1.3/mbedtls/library/bignum.c.obj [10/407] Creating public key from private key used for signing [13/407] No download step for 'mcuboot_subimage' [14/407] Creating data to be provisioned to the Bootloader, storing to provision.hex [19/407] Building C object modules/nrfxlib/nrfxlib/nrf_security/src/CMakeFiles/mbedcrypto_base.dir/C_/Users/Chetan.Kale/nordic_ncs/v2.1.3/mbedtls/library/nist_kw.c.obj [21/407] No patch step for 'b0_subimage' [22/407] Generating misc/generated/syscalls.json, misc/generated/struct_tags.json [23/407] Building C object modules/nrfxlib/nrfxlib/nrf_security/src/CMakeFiles/mbedcrypto_base.dir/C_/Users/Chetan.Kale/nordic_ncs/v2.1.3/mbedtls/library/padlock.c.obj [24/407] No patch step for 'spm_subimage' [25/407] No patch step for 'mcuboot_subimage' [26/407] Building C object modules/nrfxlib/nrfxlib/nrf_security/src/CMakeFiles/mbedcrypto_base.dir/C_/Users/Chetan.Kale/nordic_ncs/v2.1.3/mbedtls/library/platform_util.c.obj [27/407] No configure step for 'b0_subimage' [27/407] Performing build step for 'b0_subimage' [1/165] Generating include/generated/version.h -- Zephyr version: 3.1.99 (C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/zephyr), build: v3.1.99-ncs1-2 [2/165] Generating misc/generated/syscalls.json, 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rf\include\secure_services.h:88:18: note: declared here 88 | __deprecated int spm_request_read(void *destination, uint32_t addr, size_t len); | ^~~~~~~~~~~~~~~~ [182/407] Building C object zephyr/drivers/entropy/CMakeFiles/drivers__entropy.dir/C_/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/drivers/entropy/entropy_cc3xx.c.obj C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/drivers/entropy/entropy_cc3xx.c: In function 'entropy_cc3xx_rng_get_entropy': C:\Users\Chetan.Kale
ordic_ncs\v2.1.3
rf\drivers\entropy\entropy_cc3xx.c:65:3: warning: 'spm_request_random_number' is deprecated [-Wdeprecated-declarations] 65 | ret = spm_request_random_number(buffer + offset, | ^~~ In file included from C:\Users\Chetan.Kale
ordic_ncs\v2.1.3
rf\drivers\entropy\entropy_cc3xx.c:18: C:\Users\Chetan.Kale
ordic_ncs\v2.1.3
rf\include\secure_services.h:75:18: note: declared here 75 | __deprecated int spm_request_random_number(uint8_t *output, size_t len, size_t *olen); | ^~~~~~~~~~~~~~~~~~~~~~~~~ [192/407] Building C object modules/nrf/lib/bin/lwm2m_carrier/CMakeFiles/..__nrf__lib__bin__lwm2m_carrier.dir/os/lwm2m_carrier.c.obj C:\Users\Chetan.Kale
ordic_ncs\v2.1.3
rf\lib\bin\lwm2m_carrier\os\lwm2m_carrier.c:15:31: warning: 'config' defined but not used [-Wunused-variable] 15 | static lwm2m_carrier_config_t config; | ^~~~~~ [267/407] Building C object modules/nrf/subsys/net/lib/fota_download/CMakeFiles/..__nrf__subsys__net__lib__fota_download.dir/src/fota_download.c.obj C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/nrf/subsys/net/lib/fota_download/src/fota_download.c: In function 'fota_download_s0_active_get': C:\Users\Chetan.Kale
ordic_ncs\v2.1.3
rf\subsys
et\lib\fota_download\src\fota_download.c:348:2: warning: 'spm_s0_active' is deprecated [-Wdeprecated-declarations] 348 | err = spm_s0_active(PM_S0_ADDRESS, PM_S1_ADDRESS, s0_active); | ^~~ In file included from C:\Users\Chetan.Kale
ordic_ncs\v2.1.3
rf\subsys
et\lib\fota_download\src\fota_download.c:20: C:\Users\Chetan.Kale
ordic_ncs\v2.1.3
rf\include\secure_services.h:99:18: note: declared here 99 | __deprecated int spm_s0_active(uint32_t s0_address, uint32_t s1_address, bool *s0_active); | ^~~~~~~~~~~~~ [382/407] Linking C executable zephyr\zephyr_pre0.elf FAILED: zephyr/zephyr_pre0.elf zephyr/zephyr_pre0.map cmd.exe /C "cd . && C:\Users\Chetan.Kale
ordic_ncs	oolchains\v2.1.3\opt\zephyr-sdk\arm-zephyr-eabi\bin\arm-zephyr-eabi-gcc.exe @CMakeFiles\zephyr_pre0.rsp -o zephyr\zephyr_pre0.elf && cmd.exe /C "cd /D C:\Users\Chetan.Kale
ordic_ncs\v2.1.3\Hermes_Cloud_Firmware\build\zephyr && C:\Users\Chetan.Kale
ordic_ncs	oolchains\v2.1.3\opt\bin\cmake.exe -E echo "" c:/users/chetan.kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk/arm-zephyr-eabi/bin/../lib/gcc/arm-zephyr-eabi/10.3.0/../../../../arm-zephyr-eabi/bin/ld.exe: zephyr\zephyr_pre0.elf section `datas' will not fit in region `FLASH' c:/users/chetan.kale/nordic_ncs/toolchains/v2.1.3/opt/zephyr-sdk/arm-zephyr-eabi/bin/../lib/gcc/arm-zephyr-eabi/10.3.0/../../../../arm-zephyr-eabi/bin/ld.exe: region `FLASH' overflowed by 5164 bytes collect2.exe: error: ld returned 1 exit status ninja: build stopped: subcommand failed. FATAL ERROR: command exited with status 1: 'c:\Users\Chetan.Kale
ordic_ncs	oolchains\v2.1.3\opt\bin\cmake.EXE' --build 'c:\Users\Chetan.Kale
ordic_ncs\v2.1.3\Hermes_Cloud_Firmware\build' 
 * The terminal process terminated with exit code: 1. * Terminal will be reused by tasks, press any key to close it 
 
 I tried to search on Nordic forum but the solution provided/worked for others did not worked for me. Can you please help me to solve this issue asap ? 
 Thank you! 
 Regards, 
 Chetan

Chetan Kale · Accepted Answer

Okay, I was suppose to say that. So what I did is I added the my private key absolute path to mcuboot.conf file. 
 CONFIG_SPI=y
CONFIG_SPI_NOR=y
CONFIG_SPI_NOR_FLASH_LAYOUT_PAGE_SIZE=4096

CONFIG_MULTITHREADING=y

# MCUboot requires a large stack size, otherwise an MPU fault will occur
CONFIG_MAIN_STACK_SIZE=10240

# Enable flash operations
CONFIG_FLASH=y

# This must be increased to accommodate the bigger images.
CONFIG_BOOT_MAX_IMG_SECTORS=256

CONFIG_PM_OVERRIDE_EXTERNAL_DRIVER_CHECK=y

CONFIG_BOOT_SIGNATURE_KEY_FILE="C:/Users/Chetan.Kale/nordic_ncs/v2.1.3/Hermes_Cloud_Firmware/bootloader_pri_key.pem" 
 After build I see that the path in .config file has changed to my private.pem file. 
 
 And after flashing the firmware it worked.

Error: "region `FLASH' overflowed by 5164 bytes" occurred after enabling image signing for mcuboot

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