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Reducing current peaks

Hi!

We are trying to maximize the battery life of our product and have come across this white paper: High pulse drain impact on CR2032 coin cell battery capacity which suggest flattening the peak current draws should help.

To that end, we measured an nRF52833 current draw in 3 use cases:

1. No capacitors added to board.

2. a 47uF capacitor added in parallel to the battery.

3. 2x 47uF capacitors added in parallel to the battery.

here are the results, in graphs obtained from the PPK:

No capacitors added:

In system off- ~1uA average with ~12uA peaks.

While transmitting (There is some overhead of current because of a peripheral but its current draw is more or less constant, so it can be ignored):


47uF capacitor added:
In system off- ~1uA average with ~4uA peaks.

While transmitting (There is some overhead of current because of a peripheral but its current draw is more or less constant, so it can be ignored):

2x47uF capacitor added:

In system off- ~1uA average with ~3.1uA peaks.

While transmitting (There is some overhead of current because of a peripheral but its current draw is more or less constant, so it can be ignored):

Conclusion:

Adding capacitors in parallel definitely reduces the current peaks in system off mode, and it looks like it also helps reduce the current peaks while transmitting.

Questions:
1. Is there a 'recommended' capacitor value to add in parallel to the battery which anyone has tested? If not, is there a way to calculate the capacitance needed for a given Tx, load size etc?
2. Is there a more 'accurate' way to measure the impact a capacitor has on current peaks than to roughly average the result given out by the PPK?
3. When selecting a capacitor, what are the values we must pay close attention to? We've selected for a low ESR and calculated the current draw an advertising event will require, and tried matching the capacitance after DC-bias to match the required charge.

Any insight will be helpful.
Thanks!

Parents
  • Item 1: I use 3x47uF on CR2032, not less than 6.3 volt but preferably 10 volt

    Item 2: PPK2 is better than PPK; not sure which you are using

    Item 3: The DC voltage applied to a ceramic capacitor causing a reduction in capacitance is well known, maybe see this FAQ link which shows a typical 50% reduction in capacitance using a 6.3volt rated capacitor at 6.3 volts; that requires a 2x increase in rated voltage for a given capacitance value or double the number of expected components fitted. My rule-of-thumb is 3x. See for example murata faqs

    TI also have a good white paper, though older: swra349.pdf (also swra347a.pdf and spreadsheet, not sure if any use swra347)

  • Hi,
    we are currently using a 220 µF MLCC in parallel, which is rated for 6.3 V. It looks like that there is no buffering effect.
    Do you really recommend only an 47 µF capacitor?

  • Hi!

    I can not recommend anything to you I'm afraid, as this is not my area of expertise.

    I believe we chose a 47 uF, 6 volt capacitor as our solution to flatten these peaks, as it suited our needs well enough. We had considered the expected conditions our product is targeted to work at (working voltage, temperature, current peak draw, maximum expected battery life etc) and concluded the overhead price and/or space for a larger capacitor is not worth it.

    Hope this helps

Reply
  • Hi!

    I can not recommend anything to you I'm afraid, as this is not my area of expertise.

    I believe we chose a 47 uF, 6 volt capacitor as our solution to flatten these peaks, as it suited our needs well enough. We had considered the expected conditions our product is targeted to work at (working voltage, temperature, current peak draw, maximum expected battery life etc) and concluded the overhead price and/or space for a larger capacitor is not worth it.

    Hope this helps

Children
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